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Manufacturing Technology DivisionManufacturing Technology Division

CRG’s Manufacturing Technology Division is experienced in leading technology from the laboratory to the full-scale manufacturing line. The division invents and refines technologies to enable new manufacturing approaches. Our open-minded team is willing to try new ideas and integrate emerging technology, helping customers realize next-generation products and processes with efficient, cost-effective manufacturing.

Manufacturing Process Development

New products in the marketplace are usually produced using highly efficient, traditional manufacturing processes that target a major market segment. Competitors use those traditional processes to compete for that segment. This heavy competition makes the untapped portion of the market much more attractive. CRG is investing heavily in the development of manufacturing concepts that offer out-of-the-box alternatives to full-scale manufacturing. Additionally, CRG has the in-house expertise to transition these concepts into highly efficient manufacturing processes, including equipment design and development, installation, and quality control and ISO 9000 qualification.

MandrelPrototype Design and Fabrication

From feasibility demonstrations to fully operational results, CRG engineers possess the design and fabrication skills to make it happen. We typically work closely with a customer's expert staff to rapidly understand current trade-offs and functional requirements for an application. This gives our engineers the necessary in-depth perspective to make design decisions and fabricate the right part more quickly. Effective communication with the customer at the engineering level makes our prototyping team efficient as well as responsive to the needs of our customers. Once feasibility has been demonstrated, follow-on programs involve pilot line manufacturing of prototypes, which is necessary to investigate manufacturing feasibility.

Division Capabilities:

  • Rapid manufacturing
  • Composites fabrication
  • Machine design and development
  • Part design and manufacturing
  • Electrical controls
  • Materials processing
  • Materials analysis
  • Metal fabrication
  • Filament winding
  • Mold design and fabrication
  • Metal fabrication
  • High solids mixing
  • MRL management
  • Manufacturing process design and
    development
  • Consulting

Division Expertise:

  • Composite fabrication (thermoset & thermoplastic resins):
       - Liquid molding/resin transfer
       - Prepreg
       - Hand layup
  • Thermoplastic process development
       - Compounding
       - Extrusion
       - Injection molding
  • Large-scale resin mixing and transfer process development
  • Manufacturing cost estimates
  • Raw material selection
  • Manufacturing equipment selection
  • Facility design
  • Technology transition management
  • Supply chain risk management
  Technology
Research & Development Capabilities
R&D Case Studies

Divisions:
Advanced Materials
Systems Engineering
Manufacturing Technology

R&D Portfolios:
Advanced Materials Portfolio
Systems Engineering Portfolio
Manufacturing Technology Portfolio

Technology Overviews:
Advanced Materials:
Shape Memory Polymers
Shape Memory Composites
Shape Memory Foams
Our Contributions to SMP Research

Systems Engineering:
Micro Air Vehicles
Morphing Systems
Reflexive Systems

Manufacturing Technology:
Shape Memory Mandrels
Deep Core Composite Repair

Proven Results

Tooling: Our designs and processes directly enable the formation of Smart Tooling, a division of a new spin-off company that designs Smart Mandrels™ and SMP Bladders for use in complex composite fabrication.

AS9100 Certification: Materials and processes created by our division have now transitioned to CRG Industries LLC and received certification for quality control.

Customer Recognition: Varian Semiconductor Equipment awarded our company a Strategic Supply Chain Award for outstanding R&D performance transitioning development technology into its production line.

     
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